At Blechexpo 2025, TRUMPF showcased a new, completely revised version of its TruBend 3000 bending machine series. The solution operates particularly quickly and precisely, is easy to program, and saves energy. This is made possible by various technologies that TRUMPF has already established in the market with its premium segment machine series TruBend 5000. Thus, TRUMPF has succeeded in reducing the throughput time by around 40 percent compared to the predecessor model.
With the new TruBend 3000 bending machine, we offer users a technologically mature all-round machine that can process about 85 percent of all components from sheet metal production. The productivity and part accuracy of the machine are at the top of this segment,” says TRUMPF product manager Wolfgang Weingartsberger. The new TruBend 3000 offers a pressing force of 85 to 230 tons and bending lengths from two to four meters, depending on the machine type.
Automation for highest precision
TRUMPF has closely aligned the development of the new TruBend 3000 with market needs. "Our analyses have shown that small and medium-sized enterprises are primarily struggling with increasing cost pressure and time constraints, as well as declining part quality. Our new bending machine addresses this challenge," says Weingartsberger. To ensure high part quality, TRUMPF has integrated the proven automatic angle measurement system ACB Laser. This system, consisting of a camera and laser sensors, measures the bending angle of the component before each bending process. If the angle does not match the value stored in the software, the press beam automatically adjusts its position until the desired angle is achieved. This enables consistently high part quality from the very first component, even with material fluctuations. At the same time, scrap is reduced, thereby lowering costs.
Simple programming and low energy consumption
The proven TRUMPF offline programming software "TecZone Bend" also contributes to increased productivity. With this solution, the user can program the machine while it simultaneously produces parts. This enhances manufacturing efficiency. Additionally, programming is quick and easy using TecZone Bend directly on the touch pad at the machine.
Users upload the 2D or 3D model of their component into the software and receive the correct bending sequence and suitable tools displayed on the monitor within a second, including collision monitoring. This allows machine operators, even without programming experience, to set up the machine for the next job. Additionally, the machine supports the trend towards greater sustainability in manufacturing. With the speed-controlled 'On-Demand Servo Drive', the machine's motor only activates during the bending process. This saves 30 percent energy compared to a hydraulic drive and further reduces costs.
Maximum protection for the operator
The TruBend 3000 also ensures the highest level of safety for the operator. "Especially during bending, serious injuries can occur, such as crushing. Our 'Bend Guard' provides comprehensive protection for machine operators," says Weingartsberger. Cameras and matrix sensors monitor the machine's working area. If the software detects additional objects besides the workpiece – such as the operator's hands – the machine immediately shuts down. The operator can then unlock the TruBend 3000 using a footswitch to resume work without delay. This ensures that TRUMPF eliminates any potential hazards.
Digital services for reduced downtime
The TruBend 3000 is particularly suitable for small and medium-sized enterprises, especially for contract manufacturers or product shops. It allows for economical production of both individual parts and series. It features all digital interfaces to connect with other TRUMPF solutions, such as an automated warehouse. This makes it ideal for use in the Smart Factory. With the TruBend 3000, users also gain access to TRUMPF's service world. "In addition to on-site support through our international service network, we also assist customers of the TruBend 3000 with innovative digital services, such as condition monitoring, remote control, or the TRUMPF service app. This allows around 80 percent of issues to be resolved – without a service technician on-site and without waiting time," says Weingartsberger.
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