On just 8 m² of floor space, the two 5-axis simultaneous machining centers produce complex workpieces up to ø 630 x 500 mm and 600 kg. The key to even more efficient machining is the integration of multiple processes in a single setup. Thus, the DMC 65 monoBLOCK 2nd generation can combine six technologies upon request: milling, turning at up to 1,200 min-1, grinding, gear cutting, in-process measuring, and ultrasonic.
DMG MORI has considered the challenges of modern production and developed successors that work more precisely, flexibly, and economically, and can be used both as standalone variants and in automated setups. Under the motto 'Ready for Automation', a left-opening workspace door enables perfect automation integration. The DMC series consistently implements unrestricted access to the workspace, tool magazine, and setup area from the front – as the only machine concept of its kind.
Depending on the application, a wide range of automation solutions is available to the customer. In addition to the round storage RPS 3 or the pallet handling PH Cell, depending on the application, the workpiece handling Robo2Go Milling or the combined workpiece and pallet handling MATRIS WPH can also be connected. Driverless transport systems from the AMR series are also excellent for automation.
4 µm positioning accuracy
The DMC 65/75 monoBLOCK 2nd generation is characterized by its outstanding accuracy and reliability. The 3-point support ensures the best stability and highest machining performance. Thanks to the stable construction with a large-volume slide and 45 mm wide roller guides in all axes, excellent long-term accuracy is guaranteed.
Large-dimensioned ball screw drives with a diameter of up to 50 mm also contribute to the high precision of the machine. Extensive cooling measures in the base machine, multi-sensor compensation, and a thermosymmetrical shock cooling lead to higher accuracy and better surface quality. Overall, a positioning accuracy of 4 µm is achieved, making the DMC 65/75 monoBLOCK 2nd generation an ideal choice for demanding machining tasks.
MASTER spindles and up to 240 tools integrated into the machine
The wide spindle range allows for application-specific equipment of the DMC 65 monoBLOCK 2nd generation. The offerings range from speeds up to 30,000 min-1 or torques up to 200 Nm. All MASTER spindles come with a 36-month warranty without hour limitations and a technical availability of over 96 percent. A machine-integrated tool magazine with up to 240 slots ensures minimal non-productive times even in variant-rich single-part and small series production for the DMC 65/75 monoBLOCK 2nd generation. The DMC 75 monoBLOCK 2nd generation is pre-configured with a 20,000 speedMASTER spindle (35 kW, 130 Nm) and offers top equipment at the best price. A tool magazine with 60 slots and the technology cycle Machine Protection Control (MPC) are also part of the package.
Digitalized production
Ergonomic operation is also a central theme on the control side. The app-based CELOS X runs optionally on the modern Siemens SINUMERIK ONE or a current TNC 7 from HEIDENHAIN. The app-based user interface and the UMATI standard create a foundation for the digitalized manufacturing of the future. A large range of exclusive DMG MORI technology cycles facilitates workshop-oriented programming at the DMC 65/75 monoBLOCK 2nd generation. In addition, the GREENMODE supports resource-saving manufacturing. Energy-efficient components and intelligent monitoring of the machine reduce energy consumption by over 30 percent, enabling the DMC 65/75 monoBLOCK 2nd generation to take a step towards more sustainable production.
Contact:
